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The Possibilities Are Endless
- Healthcare
- Infrastructure
- Agriculture / Livestock
Its Warmth Makes It Flexible For Any Use.
"Carboflatex®" is our original heater material,
made by coating special polyester thread with conductive carbon paint and weaving it into a flat fabric.
It has excellent heat retention, safety, and stability,
and can be used for a wide range of purposes according to customer needs.
Feature
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High Heat Retention
Double Effect of Far Infrared Rays and Uniform Heat Generation
Carboflatex®uses carbon as the conductive thread material and emits far infrared rays. Also, the conductive threads are woven at very close intervals, so the entire fabric generates heat evenly.
It has a high heat retention effect, and the comfortable warmth unique to far infrared rays will penetrate into the body when it is used in a thermotherapy device.
Thermographic image of Carboflatex® (Model: SM74). Heat is generated uniformly throughout the entire woven fabric.
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High Safety
Prevents Burnout and Maintains Normal Heat Generation
Carboflatex®has a "self-fuse function" that automatically stops the electricity when the conductive thread melts at high temperatures. It prevents burn accidents caused by abnormal heat generation.
In addition, each conductive threads are seperated, so normal heat generation will be maintained except in the damaged areas.
Each conductive threads role as a fuse and the electricity stops when the conductive threads are dameged .
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High Stability
Heating Temperature Remains Constant Regardless of Length
Carboflatex®uses parallel electrodes, so the heating temperature can be kept constant even if the product length or output (W) changes.
The heating temperature can be kept constant regardless of length, making it possible to offer a wide range of products.
can be used in
many different places
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Medical
Home electric potential and heat therapy devices, etc.
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Infrastructure
Concrete curing/Snow melting/Prevent freezing , etc.
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Healthcare
Dome sauna etc.
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Agriculture
Raising of seedlings.
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Livestock
Pig farming
Please feel free to contact
us with any questions or inquiries.
Specifications
Our unique technology "short-circuit electrodes"
allows for a wider range of purposes!
The electrode wire bands on the both edges of Carboflatex® are made up of multiple wires bundled together,
but each individual wire is tied together with a short-circuit wire.
This is our unique technology "short-circuit electrodes."
By using short-circuit electrodes, "The total capacity of each wire = The electrical capacity of the electrode wire band",
and making it possible to expand into long products that require large electrical capacity.
We can accommodate custom sizes to heat a wide area, such as melting snow or keeping livestock warm.
Conductive thread (weft, black) coated with carbon paint is woven together with insulating thread (warp, white) to create a woven fabric.
Heat is generated by passing electricity through the conductive thread between the electrode wire bands.
If there is no short-circuit bundling, a large load will be placed on the wires close to the heat generating part (inside),
but the capacitance load of all wires can be made constant by short-circuit bundling.
We can also accommodate custom sizes,
so please feel free to contact us.
| Model | Heating width | Product width | Temperature | Voltage(AC) | Power(W/m) | Thickness | Weight (g/m) |
|---|---|---|---|---|---|---|---|
| SM75 | 750mm | 830mm | MAX 80℃ |
100V | 104W | 1.4mm | 1,208g |
| SM74 | 740mm | 800mm | 125W | 1,250g | |||
| SM54 | 540mm | 600mm | 74W | 1,000g | |||
| SM43 | 430mm | 500mm | 90W | 770g | |||
| SM32 | 320mm | 370mm | 138W | 600g | |||
| SM19 | 190mm | 260mm | 34W | 400g |
Precautions
- Control the surface temperature of the heater to 80℃ or less. If it exceeds 80℃, the heater body may be thermally deformed or its heat generating capacity be reduced.
- Do not use heaters with heat generating parts overlapping each other. The heater may deteriorate by occurring abnormal heat in the overlapping area, and there is no place for the heat to escape.
Manufacturing Process
How Is Made
STEP.1
Coating
Special polyester thread is coated with a specially formulated carbon paint to create conductive thread.
STEP.2
Adhering After Weaving
Conductive thread and polyester thread are woven together, then adhesive is coated to the fabric and dried.
STEP.3
Lamination
Laminating the base fabric with polyvinyl chloride and provides sufficient insulation performance for indoor use.
Watch The Video For More Details
Primary ProcessingConductive Thread Winding - Lamination
First, conductive paint is coated to the polyester thread.
Next, a partner company weaves the conductive thread and warp thread into a fabric.
Then, adhere to the base fabric and dried, and finally the base fabric and insulating film are bonded together.
Secondary ProcessingCutting - Rolling
①Cutting ②Scribing ③Drilling holes in the electrode parts ④Resistance value inspection ⑤Insulation processing
⑥You can choose shipping forms from cut or rolled products.
(For cut products, we can handle steps ② to ⑤.)
Please feel free to contact us
with any questions or inquiries.
Case Studies
The Case Studies of Introduced
- Main Use
- As an animal heat retention mat
- Duration of Use
- 20 years or more
*As of 2024
- Reason for choosing
-
- Hard to break
- Easy to recycle for us
- Heat generated overall
- The output is stable
- Main Use
- As a medical device "Home Heat Therapy device"
- Duration of Use
- 5-7 years
*As of 2024
- Reason for choosing
-
Compared to code heater
- There is little unevenness in the temperature
- Strong against bending and hard to break
- Large area heater can be manufactured at low cost
※Image is for illustration purposes.
FAQ
- What is Carboflatex® ?
- It is a heater made of thread coated with conductive paint and insulating sheet. It has a unique structure, various features, and safety that are not found in other surface heaters.
It is flexible and adheres well to curved surfaces, and its uses are limitless depending on the customer's creativity. - Is it possible to handle small lots?
- Yes. It is possible. Please contact us first.
- Is it possible to manufacture a sample products?
- Basically, it can be manufactured. First of all, we will have a meeting and let us know about the specifications.
- Can Carboflatex® be used outdoors?
- Depending on the processing method, it can be used outdoors. First of all, please contact us.
- Is Carboflatex® waterproofing?
- Depending on the processing method, it is possible to support waterproof. First of all, please contact us.
- Is it possible to sell it in the form of conductive thread?
- We do not sell conductive threads individually.
- Transaction flow -
-
Inquiry
First of all, please contact us from the inquiry form on the site or telephone.
Click here for email inquiries
TEL.+81-978-64-1670
(Reception hours weekdays 8:30 to 17:30)(Reception hours weekdays 8:30 to 17:30)
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Meeting
Based on the content of your inquiry, we will discuss your wishes, product image, order lot, etc. in detail as we proceed with the meeting.
We also provide advice on how to create products that meet your needs.
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Estimate Proposal
Based on the information we discuss, we will create a estimate.
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Order
After confirming the specifications, price, delivery date, transaction terms, etc., if you agree to the terms and conditions, we will officially sign a contract. Please note that the order will be officially accepted upon receipt of the purchase order.
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Design / Development
Based on your request, we will create a heater that matches your image.
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Manufacturing
We manufacture our products with all our heart based on the technology we have cultivated over many years and thorough quality control, and conduct appropriate inspections before shipping.
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Delivery
New products can be delivered to customers in approximately 3 months.
We will carefully pack it and arrange for shipping and delivery.